Position:
Organization: Repi Soap & Detergent PLC
Support in identifying process and efficiency improvement projects related to maintenance; works with customers to do the same.
Develops and propose project brief that includes the cost benefit analysis and related capex required.
Once approved, manages the execution of the projects.
Ensures projects are conducted as per company policy and procedure including procurement and AFCE.
Write bid documents that outline scopes of work necessary to fully defining project requirements
Develop timelines and budgets for the equipment / facility projects.
Obtain bids, procure service and manage contract services needed for installation of new equipment and/or building improvements as well as relocating current equipment.
Delivers finished projects as designed on-time and on-budget with no safety or environmental issues.
Create layouts in cooperation with production Managers, operators and maintenance team members.
Develops design and installation specifications along with commissioning plans to insure operational needs are met including maintainability and reliability requirements.
Provide recommendations to capital improvement projects to ensure reliability and maintainability
Provides instruction to maintenance technicians in trouble shooting equipment.
Create drawings & specifications for part fabrication if not commercially available.
Prepare a parts replacement list for ordering parts or restocking of inventory.
Assist in ordering parts, materials and services within SAP system.
Define methods to perform preventive maintenance on machines.
Specify method to make various replacement parts, weld, solder, fit pipe, and fabricate sheet metal guards
Analyze machine problems by using troubleshooting techniques, repair manuals, drawings or manufacturers' specifications to determine logical approach to correct the problem and addressing root cause.
Provide expertise on troubleshooting Electrical Mechanics, Hydraulics and Fluid Systems
Apply knowledge of functional operation of electric units and systems to diagnose cause of malfunction. Understand & apply PLC ladder logic.
Interpret prints and manufacturers' specifications.
Use hand tools and test instruments. Test electronic components and circuits to locate defects.
Provide instruction to replace defective components and wiring.
Train & direct Machine Maintenance Technicians on major installations and repairs as required.
Support and enhance PM Program.
Work with plant team to analyze loss data to identify underperforming assets
Ensure compliance to internal and external policies, procedures, and regulations and to assist external auditors such as insurance companies, and / or other groups as required.
Lead efforts for plant loss mapping based on value stream mapping (details individual equipment processing rates and constraints)
Work with primary cross functional teams to identify, evaluate and implement design changes, asset strategies revisions and operating / maintenance procedure updates
Build and publish weekly and monthly reports commenting on the overall trends and progress of the asset activities
Apply FMEA in equipment and facilities risk assessments
Act as single point reliability contact, providing technical direction for cross function teams at the manufacturing site
Build strong positive relationships with diverse groups through day-to-day reliability plant support with a continuous focus on safe, reliable, and efficient operations
Provide strong technical leadership, expertise, and advice in support of facility operations with the goal of optimizing facility reliability through the application of PM and Pd.M. programs
Recommend maintenance/operating technologies, methodologies that improve reliability
Promote a proactive approach to minimize / eliminate failures by acquiring and analyzing failure data and predicting asset reliability with a goal to reduce maintenance related production losses
Promote the application of and facilitate root cause analysis across the facility based on our Global RCA triggers
Develop business justifications for resolution of equipment reliability problems
Collaborate with Project and Maintenance, providing technical guidance and support for new equipment commissioning
Lead the development of technical standards database and advocate the use of those standards as part of precision maintenance being executed by the plant maintenance teams
Propose changes to inspect equipment and facility through the PM Optimizing tool
Document technical memory methods, processes, and products
Monitor technical expertise
Train maintenance & reliability teams in new procedures / reliability tools when applicable
Responsible for repository of equipment life cycle cost data from design for reliability phase through decommissioning
Responsible for executing specific functional (lubrication, vibration, condition monitoring, etc.) program audits
Work with Maintenance heads and maintenance teams to understand the root cause and develop the solution and then support and work with Operations, Maintenance and Project to implement the solution
Evaluate the performance reports as part of asset management and monitor the main indicators of maintenance and reliability (KPIs)
Develop Equipment Strategy plans that may be plant specific or across the network, with the purpose of increasing reliability and availability
Ensure plant maintenance is carried out respecting safety rules and regulations
Enforce the use of PPE’s
Make sure “Safe Work Permit” is implemented whenever necessary
Proactively manage safety of contractors together with SHE Engineer and colleagues from other departments
Promote implementation of Accident Registration and Analysis when necessary and support the SHE Engineer during the investigation of the root causes for accidents
Make sure housekeeping is maintained to the highest standards
Qualification:
More than 5 years’ experience in a similar role within manufacturing, preferably food manufacturing /Soap and Detergent.
Mechanical or electrical Engineering Degree or equivalent Degree
Competencies:
Communication skill
Coaching skill
Problem solving Skill
Problem Anticipation
Attention to Detail
Qualified candidates who meet the above requirements can apply via THIS LINK
Job Requirements Bachelor's Degree in Mechanical Engineering, Electrical Engineering, or in a related field of study with relevant work experience Duites & Responsibilities: - Support in identifying process and efficiency improvement projects related to maintenance; works with customers to do the same - Develops and propose project brief that includes the cost benefit analysis and related capex required. - Once approved, manages the execution of the projects How to Apply Apply using the provided link belowDeadline: May 19, 2025, 12:00 AM
Location: , Addis Ababa
Amount: 1